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3D Inspection Systems - メーカー・企業と製品の一覧

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Problem-Solving Materials: Utilizing 3D Data 18 | Streamlining the Inspection Flow

I want to ensure both quality and productivity! What are the key points for reviewing inspection efficiency? A document for discovering and solving issues in the production site.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Utilization of 3D Data" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] The theme of this edition, "Inspection," is a very challenging task in any workplace. While the inspection process is essential, it requires considerable effort and manpower, leading many to struggle with how to balance "quality and productivity." It can be quite difficult to think of strategies for efficiency while being overwhelmed with daily tasks, but there comes a time when a review is necessary. In this document, we will explain the improvement points in the inspection flow. As one method for enhancing operational efficiency, we will introduce "reducing man-hours through the use of 3D data." *You can download the document using the button below.

  • Other measurement, recording and measuring instruments
  • Other inspection equipment and devices
  • 3D measuring device

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Automating visual inspection of weld beads after arc welding! 3D inspection system.

Automating human craftsmanship! Replacing visual inspections with robots to achieve efficient worker allocation! Eliminating variability caused by human inspection skills and improving yield!

By realizing the combination of vision system (eyes) + software (brain) + 6-axis multi-joint robot (hands), we eliminate variations in inspection quality caused by human factors and achieve labor reduction. 【Case Studies】 Arc welding bead appearance inspection, inter-hole distance inspection, appearance inspection of pressed products. 【Product Features】 The workpiece shape data captured by a line laser scanner is processed in three dimensions to analyze shape differences against standard samples! This is a complete inspection system aimed at achieving zero defective product outflow through pass/fail determination based on quantified inspection criteria. Reduces robot teaching tasks based on laser scan results! Variations due to workpiece lot discrepancies and positioning/robot repeat accuracy are reflected in the robot teaching through a 3D correction program! 【Product Applications】 - Inspection of bead shape after arc welding - Determination of defective products due to shape defects or foreign material adhesion in resin-molded parts.

  • Inspection robot

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High-speed + high-resolution 3D inspection system using stereo camera method (※Video available)

Achieving a high-speed, high-resolution 3D inspection system!

■7000 pixel color line camera specifications ■3D variation example: height resolution of 0.55μm, horizontal resolution of 5μm, achieving a scan speed of 106mm/s with a field of view size of 35mm ■Based on 2D color image data captured simultaneously with 3D, we have incorporated our original image inspection software to also perform color image inspection ■A 3D+2D inspection device systematized by integrating it into a transport device tailored to customer specifications at our own factory, in collaboration with Chromasens.

  • Image Processing Equipment
  • 3D measuring device
  • Visual Inspection Equipment

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